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High Intensity Submersible Flounder light for Yak 
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Post High Intensity Submersible Flounder light for Yak
Imagine drifting silently across the flats with a car spotlight illuminating those tasty flatties...

This is not a new design, but I haven't seen it broken down into a how to before, so here goes:

Gather your ingredients (These are approx RRP):
Test tube 150mm Schott $1.00
12v 50w Transverse Halogen capsule bulb $13.00
Cable @ 0.98/m $9.80
IP68 electrical Polyamide cable gland 3-6.5mm x 1 $3.00
IP68 electrical Polyamide cable gland 13-18mm x 1 $6.40
Superglue / Araldite
Touch of silicone sealant
Soldering iron
Beer
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I had finished the beer by this stage ;)

The domed locking collar of the big gland will probably have to be opened up slightly to give a tight fit over the test tube - this isn't a watertight fit, so don't worry about going slightly overboard.

With the rubber washer and locking ring in place on the small gland, apply adhesive of your choice and jam it into the locking ring end of the larger gland. Once cured, carefully apply a small bead of silicone in the recess (facing you in the following pic) up to the base of the thread of the small domed locking collar. I have used 5 minute araldite for this quite successfully, by introducing the glue, then warming the assembly so the araldite thins and flows ready into the bottom of the collar.
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Next solder your cable to the halogen bulb - I use 12v 50W units. Try to avoid handling the bulb capsule with fingers as the oils and acids from your fingers at the high temps apparently have a detrimental effect...so they say. Keep the bare ends short and you won't have to worry about sleeving the contacts. Use a round cable if you can, I used a 2 core light mains lead here.
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Crappy soldering innit :oops:

Feed the lead through the gland assembly with a sniff of silicone where it sits in the small cable gland, then slide the test tube over the bulb and with a touch more silicon clamp it GENTLY into the gland. Try and have the bulb sitting so it doesn't touch the sides - I use a small wad of pink batts around the cable/bulb connections (not shown in this one). Whatever you use it must be rated for mega temperatures.
Image

Run the cable to the car battery in the rear tankwell and plug it in (A 25A fuse wouldn't go amiss, just in case your connection in the test tube gets jiggy for some reason). Instant nuclear fishin !(very weak pun)

Points to note:
Turning it on then lowering into water will result in a pop and it all goes dark.
Pulling it out of the water before turning it off is likely to have a similar result, or you'll watch it slowly eat its way into your hull :mrgreen:
QI Bulbs are VERY sensitive to being dropped, nudged or even looked at the wrong way - treat with kid gloves when out of the water - the batts in the tube help cushion this, but the raw mega-candlepower of this beastie is worth it 8-)

This sits down through the scupper in the footwell, and away you go - this is a test fit before the bulb was added.
Image

I have used these to around 2m without any problems for squiddies, but don't see why they shouldn't go deeper if you're after giant squid :twisted: .

Any questions?

Cheers
HLD


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Wed Oct 29, 2008 4:25 pm
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Post Re: High Intensity Submersible Flounder light for Yak
Damm good idea Hairy, given me an idea for the Tauranga flatties as well!!


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Wed Oct 29, 2008 7:35 pm
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Post Re: High Intensity Submersible Flounder light for Yak
...Finally got a pic of it in action!

Pinched the battery off the ride-on mower which gave 3 Hrs easily, and was a lot easier to handle than a car battery.

This shot was in about a foot and a half of water, the useful spread of light in operation is around a 6' radius.
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Fri Sep 18, 2009 2:23 pm
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Post Re: High Intensity Submersible Flounder light for Yak
Nice!
What type of beer to I need?


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Fri Sep 18, 2009 2:54 pm
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Post Re: High Intensity Submersible Flounder light for Yak
Yea looks realy good.
This gives me another idea.... watch this space. ;)


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Fri Sep 18, 2009 3:12 pm
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Post Re: High Intensity Submersible Flounder light for Yak
Underbody lighting.....dam boyracers! :lol:


Fri Sep 18, 2009 8:36 pm
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Post Re: High Intensity Submersible Flounder light for Yak
Nice idea HLD. Was it succesful in attracting squid? Would be useful for catching baitfish off the wharf also.


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Mon Sep 28, 2009 1:59 pm
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Post Re: High Intensity Submersible Flounder light for Yak
Yep, got a good squid haul when I tried it.

Also attracts piper and other baitfish, although there are easier methods of getting bait.


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Mon Sep 28, 2009 2:57 pm
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Post Re: High Intensity Submersible Flounder light for Yak
where do you but test tubes?


Fri Oct 30, 2009 5:43 pm
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Post Re: High Intensity Submersible Flounder light for Yak
You can always PM me your postal address and I'll send one down to you... :mrgreen:


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Dad! Dad! Look at his fish! It's way bigger than anything you've EVER caught! - Nosey 7-8yo boy on opening my icebox to father strapping down his $XXX Stabicraft 759(?) - Gold. Pure Gold.

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Fri Oct 30, 2009 9:26 pm
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Post Re: High Intensity Submersible Flounder light for Yak
I just pinched a masterfoods seasoning jar off the rack...i will try that and see if that works....Its a little bit of a rush job,WKTOYAKKR and I are going floundering tommorow night and I have no gear....But I have a shed full of tools and a whole lot of ideas...It might end up a bit rough but hopefully it will work :)


Fri Oct 30, 2009 9:33 pm
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Post Re: High Intensity Submersible Flounder light for Yak
Try here http://www.labwarehouse.co.nz/index.php?cPath=19_22 I haven't dealt with them but they look to have the goods :)


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Fri Oct 30, 2009 10:11 pm
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Post Re: High Intensity Submersible Flounder light for Yak
HLD - did you use the rimless variety - 13 x 150mm ?


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Sat Oct 31, 2009 7:11 am
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Post Re: High Intensity Submersible Flounder light for Yak
Yep, rimless heavy duty, although you could probably use a rimmed tube if you inserted it from the other end and fed it through until the rim contacted the holder.

Could try the local high school science dept. Will probably let you have one for a gold coin donation.


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Dad! Dad! Look at his fish! It's way bigger than anything you've EVER caught! - Nosey 7-8yo boy on opening my icebox to father strapping down his $XXX Stabicraft 759(?) - Gold. Pure Gold.

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Sat Oct 31, 2009 1:09 pm
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Post Re: High Intensity Submersible Flounder light for Yak
Have started getting all the bits together. My first mistake was ordering 13mm test tubes, I should have got the 15mm ones, the bulbs I bought from Jaycar are just that fraction too big for them. :oops: The new ones are on the way from the above link now. I got the glands from Jaycar too, they will take the 15mm tubes just fine.


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Wed Nov 04, 2009 9:02 pm
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Post Re: High Intensity Submersible Flounder light for Yak
Oh sorry 41South, my bad. :oops:

I only replied regarding the rim question, and leaving the diameter question unanswered implied it was correct.


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Dad! Dad! Look at his fish! It's way bigger than anything you've EVER caught! - Nosey 7-8yo boy on opening my icebox to father strapping down his $XXX Stabicraft 759(?) - Gold. Pure Gold.

Public Service Announcement:
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Wed Nov 04, 2009 9:11 pm
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Post Re: High Intensity Submersible Flounder light for Yak
;) Not your fault at all HLD! I bought things in the wrong order, should have got the bulbs first - then the tubes :roll: definately my fault. I have another job for the 13mm ones, nothing goes to waste :)


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Wed Nov 04, 2009 9:23 pm
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Post Re: High Intensity Submersible Flounder light for Yak
:?: Just thinking out loud here, but would this design work with a LED festoon instead of a conventional bulb, or would that not be enough light?

A LED festoon bulb would have a longer battery life, and wouldn't produce as much heat.


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Sun Nov 08, 2009 4:15 pm
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Post Re: High Intensity Submersible Flounder light for Yak
Immediate 'problems' that spring to mind would be size, the fact that LEDs are generally very directional, and without a focussing element aren't that bright.

Although if you only worked out of one side of the yak, I suppose you could give it a lash...


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Dad! Dad! Look at his fish! It's way bigger than anything you've EVER caught! - Nosey 7-8yo boy on opening my icebox to father strapping down his $XXX Stabicraft 759(?) - Gold. Pure Gold.

Public Service Announcement:
Youtube Clip


Sun Nov 08, 2009 4:37 pm
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Post Re: High Intensity Submersible Flounder light for Yak
where would i purchase one of these test tubes m8?


Fri Apr 30, 2010 8:20 pm
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